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© 2020. powdered by TSI

CASE HISTORY

In January 2002 in a fertilizer plant in New Zealand, the replacement of the filling material became obsolete and unable to meet the expected thermal characteristics in a reliable way, was designed and supplied

Traditional fill used, degrade over time due to fouling, until the total blockage of the system. The decrease in efficiency led to a drastic reduction in production to the point that ,in order to have the same project production, double the energy had to be used.

It was decided to use the TURBOsplash PAC filling material for non occlusion features with maximum efficiency

Number of TURBOsplash PAC®™panels installed: 152.000 with AF100 configuration

Tower         type    induced

           structure  concrete casted on site

           dimensions 4 cells 12,8 x 12,8 m  total width length: 12,8 mx 51,2 m

Thermal data                  HWT +32,9 ; CWT +22,7 ; WBT +17

water flow :             5.455 m3/h

Sector                                 Chemical

In April 1997, the replacement of the filling material of the existing cooling tower was decided at the Sherman plant

To choose the most appropriate material, comparative tests were conducted by installing TurbosplashPac® ™ in the same tower

At the end of the test it was decided to install 

TURBOsplash PAC®™panels installed:  N° 20.400 with AF100 configuration: 

Tower         type     cross flow

           structure   wood

           dimensions   2 cells  1,8 x 2 m x 6,3 m total widthlength: 1,8 x 2 m x 12,6 m

Thermal data            HWT +30,2; CWT +25,9 ; WBT +15,6

water flow:              2.200 m3/h

Sector                                  Air Conditioning

Complete renovation of cooling tower using TURBOSPLASHPAC®™ patent fill. Purpose of the intervention was to restore the original performance of the two towers, providing it with a  fouling  insensitive filling
CT01

TURBOsplash PAC®™panels installed:  N° 2600 with AF50/AF100 configuration:

Tower         type       forced

           structure    concrete  casted in situ

           dimensions    1 cell Width Length: 3,6  x 4,8 m

Thermal data             HWT +48; CWT 38 ; WBT +23

water flow:              630 m3/h

Sector                                  steel mill

CT02

TURBOsplash PAC®™panels installed:  N° 2.400 with AF50/AF100 configuration:

Tower         type     forced

           structure   concrete casted in situ

           dimensions     2 cell 3,6 x 3,6 m total width length: 3,6 x 7,2 m

Thermal data            HWT +40; CWT +30 ; WBT +23

water flow:              400 m3/h

Sector                                  steel mill


Before renovation 

After renovation 

realization of new  cooling tower  using TURBOSPLASHPAC®™ patented fill.

TURBOsplash PAC®™panels installed:  N° 13.431  with  AF100 configuration:

Tower          Type     induced

           structure    concrete casted  on site

           dimensions   3 cells: 5,4 x 5 m total width length 5,4 x 15 m 

Thermal data            HWT +50; CWT 35 ; WBT +24

water flow:              2020 m3/h

Sector                                  chemical

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film fill replacement with TURBOsplashPAC®™

TURBOsplash PAC®™panels installed:  N° 9200with AF100 configuration

Tower          Type     forced  counter flow

           structure    concrete  precasted 

           dimensions   2 cells  : 2,4 x 9,6 m total width length 4,8 x 9,6m 

Thermal data             HWT +41; CWT +30 ; WBT +24

water flow:              950 m3/h

Sector                                  power

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In 2008, the replacement of the film filling material of the existing cross flow cooling tower was decided in the Westend shopping center in Budapest

The used traditional materials deteriorated over time due to fouling and fouling up to the total block of the system.

it was decided to use TurbosplashPac® ™ filling material for non-clogging characteristics with maximum efficiency

TURBOsplash PAC®™panels installed:  N°  15.800 with AF50 configuration

Tower          Type     induced  cross flow

           structure    steel

           dimensions   3 tower 3 cells each : 1,2x 6 m total width length 1,2 x 18 m 

Thermal data            HWT +38,5; CWT 29,5 ; WBT +25

water flow:              2.250 m3/h

Sector                                  air conditioning


new  installation with TURBOsplashPAC®™

TURBOsplash PAC®™panels installed:  N° 15.800with AF100 configuration

Tower          Type     forced counter flow

           structure    concrete casted on site

           dimensions   6 cells : 5,2 x  3 m total width length 5,2 x 18 m 

Thermal data             HWT +38,5; CWT +29,5 ; WBT +25

water flow:              2.250 m3/h

Sector                                  chemical

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Replacement of the net filling material of the existing counter flow cooling tower 

The used traditional materials deteriorated over time due to fouling and fouling up to the total block of the system.

it was decided to use TurbosplashPac® ™ filling material for non-clogging characteristics with maximum efficiency

TURBOsplash PAC®™panels installed:  N° 1.900 with AF100 configuration

Tower          Type     induced counter flow

           structure    steel  package

           dimensions   2 cells  : 2,4 x 2,4 m total width length 2,4 x 4,88 m 

Thermal data            HWT +38,5; CWT 29,5 ; WBT +25

water flow:              230 m3/h

Sector                                  biological waste water treatment

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new installation with TURBOsplashPAC®™

TURBOsplash PAC®™panels installed:  N° 15.600with AF100 configuration

Tower          Type     induced counter flow

           structure    AISI304 package

           dimensions   5 cells : 2,4 x 2,4 m total width length 2,4 x 12 m 

Thermal data             HWT +50; CWT +35 ; WBT +24

water flow:              720 m3/h

Sector                                  food